It is manufactured by heating
the chemicals such as Maleic,
Phthalic, Adipic, Propylene
Glycol and Styrene at 200°
temperature. It is delivered to
our manufacturing plants in 230
kg barrels by our supplier.
Resembling clear water, the
polyester are colored with paint
pigments in the required button
colors. The colored polyester
are cast into the cylinders or
stick type tubes by adding
Cobalt and Mek chemicals to
ensure the polyester to be
The cast liquid polyester are
distributed uniformly in the
cylinder with centrifugal force.
And it is extracted from the
cylinder as a plate by being
frozen after 30 minutes.
The plates are round cut by a
machine called seabream at
required lengths and sizes
before it is not fully hardened.
The pieces extracted in the form
of a pill are called as washer.
The washers are left for 2 days
to be fully hardened. After 2
days, the washers are put onto
the automatic power lathe to be
formed. On these machines, the
model, hole, and rear convex of
the buttons are made and taken
to the polishing machine.
Circular lines will form on the
buttons during the lathe
operation. A polishing chamber
is used to remove those lines
and to achieve a smooth surface.
It will be turned in the
polishing chamber for almost 1
day, and the mat buttons and the
buttons full of lines on their
surfaces are polished. The
polished buttons are dried, and
then taken to the quality
control and packaging unit.
During quality control, the
defective finished goods are
separated. After the necessary
quality controls are performed,
the goods are packaged and
shipped to our customers.
All the finished goods produced
in our manufacturing plants are
flawlessly passed from the
required ecotex, AZO and
phthalate testing without any
PLASTIC AND METAL
The ordered plastic
and metal buttons are drawn in an
electronic 3D environment at the
required model, size and thickness. The
file with drawn models is copied to the
CNC processing machine.
The CNC machine processes the button
drawings in the file onto the steel
plates. After the processed plates are
turned into button molds, they are
mounted onto the injection machine. The
plastic granules passed through the
injection process are melted by the
heating coils on the injection machine
and turned into a liquid and fluid state.
These homogenous granules are injected
into the button mold with the pressured
applied during the injection process.
After the required cooling period, it is
frozen and separated its mold. The
manufactured goods are separated from
its runners, and then it is transferred
to our quality control and packaging
service unit after its required
deburring is performed, and finally,
shipped to our customers.